I've found that sometimes a new disconnector needs fitting on the underside of the 'wing/lug'. What is happening is that in double-action, the disconnector is not letting the trigger bar pass underneath out of the way early enough and can sometimes even be pulled all the way back (no set screw) without the hammer falling, whereas the SA break is just the sear on the hammer, with the trigger bar already clear of the disconnector.
Notice how the trigger bar quickly passes underneath the disconnector's lug at rear-most DA trigger pull, which releases the hammer:

And then in SA, the trigger bar is already past that lug so the trigger pull is only working on the sear:
What Stuart is referring to here....
what sear number in the gun? or did the sear get replaced? also number on the ejector housing? either need to move the SA release back, sound like there is room. or as you guys are thinking, move the DA forward, but be mindful of how short you will make the DA stroke. if too short it will feel funky.
...is if you take too much material off the lug, it makes the trigger bar pass underneath the diconnector too soon during the DA pull, so a) The hammer doesn't get enough rearward cocking and could lead to light strikes depending on hammer spring, and b) since the hammer breaks early, the trigger slams back to the rear the rest of the way with almost no resistance...so it kind of feels like when you miss a step on the stairs and you come down hard and awkwardly.
How much material to hone away can depend on the particular gun. Go very slow and check each time, for me just removing 0.05" was enough on a few guns. At a certain point you can get the DA and SA break to be in the same place and set you over travel screw accordingly.