Follow my logic and see where I fail.
Loading 5.56mm/.223 Remington with 55 grain bullets with a recommended powder, H-335, with a mistakenly too low load of 22.5 grains, I record a velocity 10 feet from the muzzle of 2427 FPS, with 100 percent functioning. OK, there's the baseline.
I wanted to try AA#1680 in the caliber, which Alliant does not publish data for...but I have a lot of AA#1680, and not so much H-335. So, they gave me starting data, 17.9 up to 21 grains max.
When I was at the range, I grabbed the first of the three tester baggies, just happened that the first bag was 18.4 grain 1680.
This load performed terribly, with not enough gas pressure to operate the bolt correctly. However, I recorded a 5 shot average of 2580 FPS. Now my fevered little reptile brain thinks that perhaps the powder is too fast, that it's peak is too quick to carry over gas pressure down the bore to reliably operate the bolt, but gives a mighty SHOVE to the bullet at starting. I am wondering if I keep going up, to achieve reliable operating speeds, I may come closer to exceeding the safety margins with a high sharp peak pressure. I wouldn't mind using this powder, as I do have a lot of it, but not if it has the potential to cause problems.
Thoughts?