I'll experiment some more with shallower cone angles and larger intersection diameters now that I know this best-in-class (performance-wise) ammo isn't a lost cause.
I made up a larger cutting surface using a chunk* of a body file (VERY coarse single cut) with "ends" trial and error ground (flat) until parallel within 0.001" for secure holding in my inherited (tool and die maker father-in-law custom-made) machinist's vise, and mounted same, with cardboard shims to protect the vise jaw finish, at an "eyeball" 30 degrees to horizontal.
https://drive.google.com/open?id=1BZHtOd-Kwr7GThZ0lHT2Pv4OKwVbjf_PI processed 32 rounds of Xtreme Defender, having clamped a giant washer to the drill press table as a travel stop that, in conjunction with vertically locked spindle, would produce a cone intersection (with the flat nose) approximately at the base of the cruciform flutes.
I then used a #4 Swiss Pattern (quite fine) rectangular file chunk held parallel to the body file by means of two-sided tape and swabbed with Amsoil Severe Gear as "cutting fluid" to prevent loading up, and touched up the conical surface in a 2nd pass. Cycle time for each cartridge was ~1 minute/cut so it took just over an hour to process all the rounds, an extended magazine full (14) for the RAMI and a magazine full for the SP-01 (18).
https://drive.google.com/open?id=1_mGqISTPAHJcKzs7X9WGYWss-TcAYnJAhttps://drive.google.com/open?id=1dYsB_OnfmeybIMvzR10YlT4FpWRl4AmOhttps://drive.google.com/open?id=1CEu4DixK712CDNTNnzb2ozhGSB_q7A8LThen came the tryout: the SP-01 cycled flawlessly. The RAMI suffered one FTF mid-magazine where the cartridge held the slide open with virtually horizontal attitude, the bullet nose center (rather than a leg of the crucifix) itself stuck on the bottom edge of the ramp!
Huge improvement (vs. every other cycle), but not good enough. The time it would take to complete the chambering operation by racking the slide (after recognition of the problem) could conceivably be lethal.
My thoughts at this time are:
1.) it wasn't the cone angle; I'll make up a couple of magfulls with reduced intersection diameter and retry.
2.) it wasn't my normal (softened corners) carry magazine; these should be interchangeable, functionally, but there's bound to be some piece-to-piece variation. One of the above mags will be my carry mag next time.
3.) it shouldn't be the strengthened recoil spring based on casing discharge distance still being, at 9.51 feet, 3.5 feet above the CGW ideal target of 6 feet.
4.) the Xtreme Defender cartridge's measured length is 28.25mm, 0.85mm shorter than Speer Lawman's measured length of 29.1mm, typical of industry practice's shortening of hollow points. If for whatever reason a longer cartridge is needed for reliable feeding of pointy-nosed cartridges, the ideal fix would come from the factory although the few cartridges required for carry could conceivably be lengthened with for example a Frankford Arsenal impact hammer and then re-pressed to the new target length.
5.) a little dab of extreme pressure lube on the bottom of the feed ramp, and conceivably a film of Lucas Gun Oil on the noses of the carry ammo might make the critical difference.
I'm open to suggestions for what might be needed to "reliable-ize" this ammo completely. I've heard all of the "stick with old school ammo" suggestions I'll need for a good bit, btw, so please don't offer more of the same, it's off-topic.
*to break a file cleanly, grind a groove across one face, chuck it in a vise just below the groove, and pull towards the groove. The stress concentration at the tooth tips is so great (b/c of thin sections at max distance from the "neutral axis" that the file snaps with remarkably low effort compared to a slab of steel with comparable section.