I sort by head stamp in order to minimize variance in OAL. This will make the biggest change in OAL. However, you will still get a little variance due to the different lengths of the bullets themselves.
Sorry, bullet length does not affect OAL. And on a progressive press, case lube probably makes the biggest difference in OAL.
During the assembly process, the cartridge is compressed by a press which
only applies pressure to the head of the case and the meplat of the bullet. Therefore any variation in case length OR bullet length only affects the amount of bullet insertion, but never the OAL.
You can clearly see this in the cartoon above. Instead of "light, medium and heavy" bullets, just imagine these as "short, normal and long" bullets of the same weight. In the same brass, longer bullets simply seat deeper. Longer cases simply sit higher on the platen or shell holder, thus increasing the seating depth.
Variations in OAL come from...
• Not using slow,
consistent seating pressure. This is most common in novice reloaders.
• Not using case lube, especially in progressive presses
• Not lubing the press
• Not using a seating anvil that fits the bullet's ogive
• Variations in brass hardness between brands, because this introduces variations in required insertion force