Thanks again for the help you guys. Let me elaborate on my past a bit to help understand why I choose my paths forward.
In the nineties I shot USPSA with a 1911 in 45 ACP and loaded lots of ammo on a Dillon 550B. That was what I started with and was happy with it as it met my needs perfectly. I was away from shooting for several years with life getting in the way. Then a few years ago I started shooting F-Class competition out to 1000 yards. This required a much higher level of ammunition loading and it took me quite a while to get up to speed. In the end I had stepped up to the level required and annealed cases each time, used a $500 laboratory grade scale to measure the charge weights, and seated the bullets using an in-line seating die with a micrometer top and an arbor press.
So now that I am back to pistols and a Dillon press, I am adjusting to the different requirement and tools being used. It is my belief that measuring powder by volume will never match in consistency when weighing the charges. I am now getting in the neighborhood of 3.9-4.0 gn accuracy (as an example) now, and I accept that. What frustrates me is trying to adjust to a different setting and having to make drop after drop just to get things to settle in, then measuring several charges, make another adjustment and start the process over and over again, to find the sweet spot that I am looking for. That is why I now have two powder measures, so I don't have to adjust!!!
I like the idea of using HP-38 for both 124 and 135 bullets and I may be able to use the same charge weight. That would be ideal. I will look into that for sure.
I loaded the 135s for the P-01 and did shoot some in the SP-01 once and found that they worked well, so I will pursue that also.
I am currently happy with the accuracy that I am getting from my powder measures, I just do't like adjusting them.
The reason I bring up the seating stem is that rounds that don't pass the case gauge test usually show a slight bulge in the case, as if they are not straight. They do pass the plunk test but I can see a difference. It may just be the case wall thickness is very inconsistent. I also wondered if the .356 diameter of the plated bullets was a stretch (pun intended).
Thanks again,
Richard