Wobbly- A couple of questions about your process. Did the case with the discovered water in primer pocket go through the heated procedure you describe or was the procedure put in place after you found water in the case? How long did the cases sit after being heated and what were the conditions/temperature before loading?
Yes. All my brass is thoroughly heated and tumbled/ agitated during the process. I dry inside my dry basement shop which is temp (and thereby humidity) controlled, so my brass doesn't typically see the wild humidity swings we can have in GA.
I use a hair dryer setup, documented here before. I'm typically working with 1000 to 1500 pieces of brass at a time. The brass can sit for a month or more in the dry basement before being loaded. Rarely is it loaded on the same day as tumbling.
I am guilty of wet tumbling with primers in. I have noticed that it takes more time and heat to drive the water out than one would think necessary. I usually allow two days in the sun to consider them dry. I take a glass jar and seal it with clean brass inside. I set it in the sun. If there is condensation in the sealed jar I leave the brass in the sun longer. I also place the clean brass on a dark colored cloth. It makes a big difference in the temp. the brass will get in the sun. But I have had a couple of 9mm and .38 Spec. that did not go bang. Both were with Winchester primers. The 9MM was wet tumbled but the .38 Spec were not. I was blaming the primers. I am just trying to better my ammunition and not overlook anything. I have loaded hundreds of thousands of rounds for the.45 ACP and not had a problem both wet and dry tumbled. Would you think the 9MM would be harder to dry out than a .45 case? I think I will begin baking my 9MM in a toaster oven to avoid problems in the future.
• I use an XL650 with a case feeder. I have a special tool head with a
Universal Decapping Die and all the brass goes through the decapping process before being washed. I like the UDD because I can use the same process on 32ACP, 38Spcl, 357M, or 9mm
fast and consistently.
• Drying is a matter of
Time and Heat. You don't want to go too high on the temp for fear of changing the metal properties of the brass, but you DO want to bring the brass up to the same temp (130°F ??) to promote thorough drying. Then, some form of a 'wait period' has to be utilized to allow the remaining water to "cook off". My basement is dry, but my home's locale is not. (Indoor mold and mildew is one of our biggest issues with GA homes.) So using the sun or outdoor air is not an option for me.
• I do my drying on a 1/4" mesh sieve. The sieve has no mass, but those using 'cookie baking sheets' (or similar) need to allow extra time to simply heat the cookie sheet !! An extra
additional amount of time would be required if the case stood on its head on the cookie sheet. The combined mass of the sheet and case head, PLUS the inability of air to freely move through the primer pocket in this position could create a problem. This is why I highly prefer the sieve, with hot air passing over, around and through the cases. There is no way the primer pocket is sealed off to hot air flow with a sieve. But here again, this is all driven by my locale... which never sees humidity levels below 60%.
https://www.amazon.com/SE-GP2-14-Patented-Stackable-Sifting/dp/B008B0T5Z2/ref=sr_1_3?dchild=1&keywords=1%2F4+sieve&qid=1628340871&sr=8-3• Heating time is a function of mass. 45ACP cases would take longer to heat to the same temp as 9mm due to the added mass of the case. I don't do much rifle, but I'd expect even longer heating periods for bottleneck cases. I try to get all the brass to the same temp, combined with at least 3 agitations, and then leave them resting for a day in a dry place (usually still sitting in the sieve).
My process isn't perfect, but it generally works well in my environment. In GA, even the weatherman can't count on next Saturday (for instance) being dry. That day could fall in the middle of 3 days of thunder storms. So heating and drying is really just a matter of common sense, mixed with equal parts of experimentation.
Hope this helps.