A better description of what is happening is the trigger is dead on SA after cycling the slide (testing reset). The trigger has full SA range of motion, but will not drop the hammer. If I then cock the cocked hammer again, I hear a click and the SA works again.
I spoke with David @ CGW, and he thinks it is the trigger bar support spring. I followed the tutorial directions on the website, but the issue did not go away. I took the sear cage back out and the trigger bar seems to have plenty of upward spring pressure.
I just noticed that the SA trigger position is now right at the wall. Before it had a few mm of pre-travel before you hit the wall.
I still think the new sear isn't playing well with the Pre B Short Reset Disconnector.