Well the bullets did all run well but I did run into a problem ejecting live rounds when finish show clear 2 out of 6 stages they would hang up when ejected.
I believe your bullets are being buried in the rifling due to excessive OAL. They wedge into place and make it extremely difficult to extract the round. You are right on the cusp of having the gun fire out of battery, a very dangerous situation.
I did measure the bullet but didn't write it down I believe it was .650 but don't hold me to that and they all did plunk test because I don't have a 100 ct case gauge for the 40 yet so every rnd went in the barrel before the match. Probably gonna seat down to 1.135 and see if that clears ejection port and no case bulge to speak of...
• It doesn't matter what the bullet dimension is ! You're not loading just the bullet. Your gun, like all others, is shooting a cartridge (the bullet
plus the case). It's the finished cartridge length (the OLA) that matters to your gun.
• And the reason you are in this trouble, IMHO, is that you are
GUESSING at your OAL. The OAL is not a single number, it is an acceptable
range of numbers. You need a
range because every production line has
variations, and you need to know that
all your finished product falls within that acceptable range.
• What exactly is "no case bulge to speak of" ?? What do these "bulges" physically measure ? This part of reloading is a
science, and science can only be described by precise measurement numbers.
...but I did run a case expander and a small bell and just replaced Dillon crimp die will LFC die and was getting .420 of case mouth measurement after crimp.
• I'm wondering what your taper crimp measurement was with the Dillon TC die. And are you loading on a Dillon press ?
• Some people here have had good luck with the Lee FCD, but they are in the minority. The FCD often introduced MORE issues than it solves. And it has a complex adjustment which you'll need to understand and follow. You're in trouble as it is, so why would you go looking for more trouble ?
>> If you'll simply read through all the reloading instructions we have provided at the top of this forum, then all your issues will go away. You are simply the latest in a LONG line of CZ brothers who encountered minor reloading issues.
All the best