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Op I just answered on calguns before reading the new inputs here.I also wonder whether you installed the trigger return spring correctly.Btw did you replace the trigger pin with a floating trigger pin for ease of removal?
I didn't remove a bunch of metal here, just enough to get it to work and then reinstalled the screw and adjusted it.That front face and lower corner is up inside the frame and is not visible when installed in the frame. Sometimes you just run into a weird issue no one else has had.