I just got a brand new Shadow 2 and none of my existing loads would chamber at all as the bullets were engaging the rifling. Following the tutorial on this site I determined that the max OAL for my chamber is 1.056". Applying the .015" rule of thumb means that theoretically I should be loading to 1.041" COAL. This is substantially shorter than what any manual recommends yet is still above SAAMI spec.
I'm sorry, but you fail the class. That's
not what the tutorial says at all !
The tutorial says there's a
RANGE of OAL for every pistol. For 9x19 Luger (which I suppose you are discussing) SAAMI sets the Min OAL at 1.000", so your RANGE is from 1.000 up 1.041". You can safely load anything in that range.
Because this number is on the shorter side, you might start at the high end with 1.040" and see how it goes. I say that number simply because it's easy to read on a caliper.
Is my chamber way out of spec like I think it is, or are there other people here that load their rounds that short?
Out of spec simply because you have a number you weren't expecting ? That's like rejecting a speeding citation just because the radar said you were doing 90, when you only expected 75mph ! That's like refusing to eat Thanksgiving dinner because your wife bought a turkey smaller than what you expected ! That's like rejecting a 12% raise because you were only expecting 3% this year ! And the best one of all was Putin expecting to vacation in Crimea for the next several summers ! In life more often than not, the reality is far from what we imagined.
Let's also not forget that the measurement is a function of the bullet you chose. So the barrel may be completely "normal", the issue may rest entirely with the bullet ! Try another shape bullet. The closer you get to FMJ ogive shape the longer your Max OAL is going to be.
Reaming the barrel is an option, but it's the option of last resort.
And to answer your question, "Yes" I have some favorite loads in 9mm calling for 1.040" OAL. I regularly load my RMR 124gr JHP at 1.060".
All the best.