Author Topic: STRIPPING POLYCOAT & GUN BUILD  (Read 45825 times)

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SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #45 on: July 23, 2016, 09:44:19 AM »
I started on the frame this morning. Even though the Polycoat is gone the gray Phosphate is still there. This is another step CZ takes to prevent corrosion and it will also resist any kind of acid type metal finish such as bluing and browning. I have finger/hand sanded all the nooks and crannies until bright shiny metal is showing. Then I use a large flat auto body sander to get the flat sides of the frame and restore and make sharp all the lines that were blurred by hand sanding. All of the frame lines should remain crisp and sharp and just sanded until bright metal replaces the gray and keep the stamping and writing on the frame also sharp and crisp. A once over with 400 grit paper and a soak in a big bowl of Acetone and we will be applying the browning solution. The weather here this weekend is perfect for browning and rust bluing. 95 degrees with 80% humidity. Not good for me but for this type of finishing it is perfect to produce red rust and quickly.
« Last Edit: July 23, 2016, 09:46:50 AM by SPO1SHADOW »

SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #46 on: July 23, 2016, 11:07:28 AM »
The metal work on the frame is done. I warm the frame with a heat gun to about 100 degrees and place it into the Acetone. Warming the frame will allow the degreaser to get deep into the metal just as warming allows the acid finishes to penetrate deeper into the grain of the steel. Just warm the frame you don't want the Acetone to explode in your face so just warming is all you want to do. I have found doing this gives a more consistent finish by rendering any lubricants out of the smallest crack and fissures in the metal. I will let this soak for about an hour, blow it out, heat the frame again and apply the browning/rust blue solution and hang it outside just in time for the heat and humidity to do it's job.



So while the frame is in to soak I will start on the slide. One of the first things I do is file an angle on the sharp part of the slide that contacts the hammer as the gun is fired. I break the sharp edge on the rear, break any sharp edges on the front of this strip of metal and then polish the whole strip. The polishing keeps the slide from pulling the next round forward in the magazine causing a double feed.



Here the sharp corners are broken on the end of the slide strip that contact the back of the cartridge to feed the next round.


This slide has a slight pucker around the firing pin hole so I lightly stoned down the puckered up portion until it was flat with the rest of the breech face, chamfered the firing pin hole and lightly polished the area around the firing pin hole to smooth up the machine marks.


Next I polished the firing pin channel inside the slide, polished up the strip of metal on the slide that rubs against the top round in the magazine and the 2 notches in the slide that contact the trigger bar.


Next comes fitting the front FO sight and the 10X bushing, then the sanding and polishing of the slide for bluing.









« Last Edit: July 23, 2016, 12:29:25 PM by SPO1SHADOW »

Offline Tok36

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #47 on: July 23, 2016, 01:46:45 PM »
Interesting stuff. I believe this is the first i have heard of "browning".
Will work for CZ pics! (including but not limited to all CZ clones)

SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #48 on: July 23, 2016, 03:08:16 PM »
The first coat of solution is on the frame. It was left outside to soak up the heat and humidity but has started working before it completely dried which is a very good sign today is a good day for browning.


Offline Kenneth

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #49 on: July 23, 2016, 03:23:53 PM »
Interesting stuff. I believe this is the first i have heard of "browning".

I have never heard of such a thing as well.


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SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #50 on: July 23, 2016, 03:58:26 PM »
In less than an hour I had a great coat of red rust. It is brutal outside and that is great for this finish! Here is one side carded and the other side after 45 minutes outside. The frame already has a nice deep brown. Re-coated and back outside she goes. This will continue until the color is deep and even.



SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #51 on: July 23, 2016, 04:01:56 PM »
While the frame is outside cooking I have started the metal finish on the slide. The slide will be hot caustic blued. Unlike the frame it will be polished to a mirror finish once all the Phosphated coating is removed by sanding.


SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #52 on: July 23, 2016, 04:10:20 PM »
Interesting stuff. I believe this is the first i have heard of "browning".

I have never heard of such a thing as well.


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Browning is the oldest form of protective metal finish. The modern way of doing it uses an acid solution and does not require a sweat box filled with humidity as it did back in the 1700's. It is a controlled rusting of the metal the same as rust bluing. It is a tough, long lasting finish that rivals Polycoat or any of the spray on ceramic finishes of today in corrosion resistance. It gives the metal a deep plumb brown low gloss finish. You never have to worry about the frame rusting again and it makes for a very nice looking tu tone finish against the blued slide and controls.
« Last Edit: July 23, 2016, 04:17:44 PM by SPO1SHADOW »

SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #53 on: July 23, 2016, 08:00:42 PM »
On the 4 application on the frame after carding all the red rust off. I think one more coat will do it. The weather is making red rust every 2 hours so I will be finished with this part of the build by 10 PM. It looks a lot better than the picture. The plan is bluing the slide tomorrow and doing the final assembly, fitting and polishing the action parts next weekend after the browning/bluing sits and seasons for a week.




Offline SlvrDragon50

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #54 on: July 23, 2016, 09:21:02 PM »
Wow, what a transformation.

Offline Kenneth

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #55 on: July 24, 2016, 01:26:44 AM »
Wow, what a transformation.
Yea that looks awesome.


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SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #56 on: July 24, 2016, 10:20:55 AM »
The slide is polished and ready for the bluing tank. This, to me, is the most difficult part of refinishing a pistol and especially a CZ because the frame rails are on the outside of the slide. Trying to keep the buffing wheel off the slide rails while watching to make sure you don't ruin any of the stamping while watching to make sure you are not destroying the sharp lines all at the same time can be a little nerve racking. It is very easy to make the stamping run down the slide and blur all the writing on a slide or frame, I started this early this morning and forgot to hook up my static wristband, about 15 minutes later the static build up arced and I didn't need any coffee to wake up. OUCH! The metal finish under the Polycoat really needs to be draw filled to get it perfectly smooth but I am on a time line on this one so sanding what I could get out before polishing will have to do. The slide turned out good with all the sharp lines and stamping intact. I will let it soak in the Acetone and scrub it out to make sure all the polishing compound and lubricants are gone and drop it in the tank for about 45 minutes. I can't wait to see how it turns out.



« Last Edit: July 24, 2016, 10:33:35 AM by SPO1SHADOW »

SPO1SHADOW

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #57 on: July 24, 2016, 01:31:40 PM »
The slide turned out perfect. Here are a few shots of the slide and frame together. For some reason a camera does not pick up the difference in the colors as well as the human eye so I took a few hoping you will be able to see the contrast between the two. I am going to let the 2 finishes sit and season for the coming week. I will finish it next weekend and then call my Son to come and get it. The little storage house I keep my bluing tank in was at 129 degrees by the time this was done. I am glad to be back inside in the air today.






Offline SlvrDragon50

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #58 on: July 24, 2016, 02:19:02 PM »
Looks absolutely gorgeous!

Offline diesel72

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Re: STRIPPING POLYCOAT & GUN BUILD
« Reply #59 on: July 24, 2016, 02:56:11 PM »
Wow. Looking to adopt any time soon?