It looks like you did some excellent machining. I got rid of my two black P10C's that were the older model. My FDE version has the newer groove. I never had any issue with the striker rotating when shooting. You go to great lengths showing how the show how the plastic rotates. Can you show that movement with slide on the frame? I don't see how you could get that much rotation with the pistol together.
I am also curious how the aluminum will wear with the steel striker sliding through it. Would the steel wear the aluminum enough to slow the striker down? I've seen people add enough grease to a striker spring to cause light strikes. I wonder if the two different metals would work well together. All questions aside I really do like the idea of the metal instead of the plastic. Good luck with the project. David
Aluminum is not a good wear material, it is soft and gummy, and can gall easily, but there are a lot of non polymer pistols that use Anodized Aluminum (Al 6061 no less) as the lower frame material and the slide rides on the aluminum rails, example, a KRISS Sphinx, or a Beretta.
That is why I am trying 7075 its the strongest and hardest Aluminum, and with Nickle Boron Nitride the coating should last longer than Hard Anodize, and has a lower coefficient for friction.
Even though I have had no issues with the firearm working, it is prematurely wearing, the drop safety doesn't work, even in the newer slide cut model. And the parts are showing wear marks from the parts slopping around all over.
I might Also try to machine a Delrin part the same as my Aluminum part, but I think the polymer piece is too flimsy. But I do like the no lubricant needed idea.
The polymer in the lower is a glass filled Nylon, I could use that also but Nylon is hydroscopic (absorbs liquid) and swells, and also becomes brittle, Delrin does not, and tensil and impact are close, chemical resistance is high. probably what the factory piece is made from.
If I jump to machining a Delrin piece and it works, I will make a new injection mold, and we can replace the factory part for either version for a upgraded part.