Welcome Aboard !1. How often you lubricate depends upon what you are using to do the job and your particular environment. You do not want the parts to run dry, because you have steel running in aluminum, which can become a wear issue. Also, lubrication contributes to smoother operation, which has been shown to reduce the variations in finished cartridges. Most new owners complain about huge variations in OAL, and we have to tell them to start lubricating. You're simply coming at this from the opposite end.
2. One thing you will quickly notice about the 550 is that the spent primer flapper catches the old primer, but does not do a great job of catching all the "smut" that comes out with the primer. That smut ends up landing right at the joint of the Main Shaft and press body, where it slowly works it's way in. In about 6 months you'll feel the operation of the press start to suffer as the action gets rougher and rougher.
• My idea is simply that: if grease is coming out, then dirt can't be going in. So in my thinking, I'm not lubricating the ram so much for smoothness, but rather to keep the smut from working its way in.
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You are correct. The pin at the bottom of the Main Shaft takes a beating but there's no good way to lubricate it. I've owned almost 10 of these presses now, and the worst wear is always at that pin. So lubrication is mandatory at those 2 points.
Notice that the press already has several 5/64" (2mm) lubrication holes, so my solution has been to simply add a few more. In this way the adding a few "matching holes" does not deter from the value, but does allow the necessary lubrication.
For the 550 Main Shaft I add a single hole in the front of the press, centered top to bottom. [The 650 is better drilled from the RH side.] Looks like this...
Then for the lower yoke, I add one hole on each side of the yoke. Looks like this...
[As an option you can also drill the rod and distribute grease from the center out into the yoke, but this requires a metal lathe and drill press.]
Then the question becomes, how can I get grease into such a tiny hole ? The answer is called "Needle Nozzle" grease guns.
Like This One Right Here Or, if you already own a standard automotive grease gun, then you can get needles (
like this one right HERE) to plug into the end of a standard Zerk. (Funny thing, but the needle is so small that you can inject grease into Zerks too.)
3. The proper tightness on the center bolt is "as tight as you can get it and still be able to turn the shell plate". Again, a dab of grease under the head of the bolt and under the shell plate help. I run it down all the way and then back it off by loosening the bolt maybe 3/16" or 4mm. If it's too lose you'll have issues withdrawing the case from the dies on the up stroke of the op lever.
4. You can call Dillon about paint issues. Everything that's painted blue is aluminum, so it's not going to rust, flake, or somehow become worse.
5. The Dillon powder measure is one of the best measures on the market, but there are ways you can help.
• Some powders simply refuse to meter well in any powder measure. Big flat flakes and long rod type powders simply don't do well. Most of your more modern powders consider this and have gone to some type of "ball" powder. You didn't name your powder, but each powder has an individual behavior so don't believe for an instant that this is common behavior across all powders. For common pistol loads (9mm, 38, 40) we can recommend Alliant
Sport Pistol.
• For loads under ~15gr you need to install the Small Powder Bar. The small powder bar is the "half height" slide with the stationary upper bar. Your press shipped originally with this bar, but you may not have received it in your purchase.
• I've found that adding a spring assist to the powder bar return can help. The Gen 1 Dillon powder measures used a spring which you can get from Dillon. I re-install that, but at a lower tension. It adds a little 'slap' to the action which helps in obtaining a consistent powder density.
Here's a photo of the Small Powder Bar and reduced force retraction spring installed...
If you need help with any of this, I do general machine work for the guys here, so just send me a PM.Hope this helps.