When I cleaned the barrels, you seen build up in the rifling in the first 1/2" in both barrels. From that point forward the barrel was normal.
I think the bullet is too hard and not obturating until 1/2" into the barrel. Does this sound like a possibility?
Sounds like a hard bullet skidding before finally biting to me. If you were to continue shooting, the buildup would stretch farther down the barrel, and the leading in the chamber would get "ironed" in, and be a royal pain to remove.
I know people are sick of hearing me say it, but harder isn't always better when shooting lead bullets. You WANT some deformation. A smaller diameter bullet will even bump up in diameter, softness allowing. When the bullet hits the rifling, the nose of the bullet is slowed down while the base is still maintaining the same speed. Since the rear of the bullet is catching up to the nose, the bullet will get shorter, hence "fatter" as it blocks the bore. This blocking is called obduration (think "ob" as in "ob"struction) Since the gas from the burning powder wants to travel in the area of least resistance, it is easier to push this obstruction out the bore than it is to go through the hardened steel that is the sides of the barrel.
If the obstruction fits tightly...gas cannot escape past. But if the bullet is too hard, it resists obduration. If it is too hard and too small it will resist deformation, and since the path of least resistance is on the sides of the bullet, it will blast gas past the sides of the bullet. This causes decreased accuracy and leading.
If it is the right size but too hard, the bullet resists conforming to the shape of the lands and grooves. This is what makes it "skid" across the rifling; the bullet doesn't want to deform, but the gas says, "You're going down the barrel." Once an agreement is made between the bullet, rifling, and gas...the barrel is sealed, the the bullet quits skidding, and fits the barrel. That is why the leading stops after a short while...because bullets that fit your barrel and conform to the rifling don't lead.
Your barrel sounds like it has "skid marks" to me.