Still having issues with the hard indexing of the shellplating causing powder to bounce out of empty case ... tried loosening the shellplate, it seems to help for five or six cases, then right back to "snapping" into place on station #3 and bouncing powder out all over the shellplate. Removed and cleaned the shellplate, re-greased the underside of the top of the shellplate bolt, but it made no difference. I'm stuck on this problem until I have time to call Dillon, but in the meantime, I guess I can just put a fingertip over the case when advancing from station #2 to #3 to keep powder from flying everywhere ...
I decided to make up some dummy cartridges (no powder, no primers) to test out OACL and crimp measurements. I used my 124 gr RMR FMJ RN bullets, thinking FMJ bullets would be easier to start with then plated or lead bullets. Using the plunk test with the barrel of my SP01 Shadow, I determined OACL was 1.140 (cartridge "tinged" when dropped, fit flush, rotated freely, and fell out under its own weight when barrel was turned upside down). Subtracting .015 margin gives me a target OACL of 1.125... sound correct?
Using 1.125 OACL and 0.378 crimp measurements as targets, I adjusted the dies and tested until I was getting right on or very close to the desired measurements, then went ahead and made up 5 dummy rounds, operating the SDB as a turret press, one round at a time. I then measured all 5 dummy rounds, pulled the bullets, and used the same cases and bullets to make another 5 dummy rounds. Results as follows:
#1 - 1.126 OACL, .3755 crimp
#2 - 1.1275 OACL, .378 crimp
#3 - 1.129 OACL, .376 crimp
#4 - 1.1265 OACL, .376 crimp
#5 - 1.130 OACL, .378 crimp
#6 - 1.130 OACL, .376 crimp
#7 - 1.130 OACL, .3785 crimp
#8 - 1.1265 OACL, .378 crimp
#9 - 1.125 OACL, .377 crimp
#10 - 1.1285 OACL, .376 crimp
So, biggest deviation from target measurements was 0.005, average OACL was 1.1279, or ~0.003. All 10 dummy cartridges passed the plunk test. Is this "close enough," or should I adjust the dies some more?