Scarlett,
I just read this for the first time yesterday , great write up. Thanks for all your help with this platform.
I was playing with factory sear / hammer hooks by cutting the height and polishing and cutting a relief cut on the sear .
I could get the pull weight down to 1lbs 8 oz . with out any follows on quite a few rounds . But after a while the sear face began to deform and it turned loose. I'm sure others have run into that .
So my question is what are your thoughts on the need of an upgraded sear (all hard through - through tool steel) ?
Thanks , Kirk
That's some interesting testing! Expected results at a point. I polish my face of my sears but I am super super careful to just polish so I don't reduce the life of the sears. I haven't had any problems yet and I can only guess that I have 10k of trigger pulls on my SP-01. That being said I have a third SP-01 Compact with a sear that got some work I don't recommend. I changed the angle of the face. It's my sisters and she doesn't shoot it much so I am seeing how it will last. The other mod I am going to try is work the OEM hammer hooks to remove the camming. That can also be taken too far so the sear face just slips away from the hammer hooks. So I don't recommend it so people don't mess their stuff up. I'll work the angle carefully and see how the sear and hammer hook engagement lasts and see if I can cut the hooks down a little. Not enough to try and replicate the Competition or Race Hammers, but a sort of balance that was like my Witness Hunter.
In playing around with my sears and hammer hooks there are to areas that cause rough triggers. The first is the bottom edge of the sear face. It is very acute and sometimes feels like it almost has a little lip. This really catches on the rough edges on the hammer hook faces. The second are the faces of the hammer hooks. Those are the biggest reason for rough feeling Single Action triggers on CZ's in my experiences.
All that being said... I would love a sear that is hard through and through! Is that how they make the CGW sear? I feel like some careful polishing on the sear face that does not remove material can help a great deal, but the biggest improvement would be for CZ to smooth the hammer hook faces before they install them to the pistols. Then we wouldn't need to really mess with the sear face or worry about the extra nice sear. While the extra nice sear would be awesome, I think it is the second worse offender of the Single Action trigger pulls.
Do you believe you can get just as good a trigger with the factory sear just polished and not cutting or changing the angle? This is with of course a race hammer or competition hammer .
I might have answered this as I rambled about some of my testing and playing around... but here it is. With the factory sears I have modified (maybe 20 of them now?) I believe just polishing them will generally be sufficient. The few that had those little lips on the bottom face of the sear were easy to fix and didn't require cutting or changing the angle. Now, I have had one pistol that had a weird tolerance difference and even with the Competition Hammer there was still major camming, but this is an outlier.
I polish with oiled sand paper that is 800, 1000 and 2000, then I hit it with Flitz. Yes, 800 can remove material, so I am very careful and soft. I have also started "seasoning" my trigger pull after I get the contact points polished. I basically assemble the pistol and cock the hammer. Then I drip Flitz in the action where the sear and hammer interact and make sure it is all up in the contact areas. I press against the hammer very firmly and pull the trigger (the slide is on). I repeat maybe 50 to 100 times. The flitz can dry and I keep going. Then I apply more Flitz. I do this in DA as well and get the Flitz down between the hammer and frame. It is a freaking mess and I have to break the entire thing down to parts and clean it very well. Doing this after polishing the contact areas but before the major deep clean to get all the Flitz off the parts is a good time. Not only does "seasoning" enhance the polishing that was done, but it is doing it exactly where the parts mate together for the pistol. It's like a super "break in". I'm running through the explanation and probably not doing it justice... but an old friend and gunsmith taught me this one and it is excellent. Did it to my pre-b restoration pistol. Even with a SA trigger pull that moves the sear cage so much that you can easily see the safety moving as the trigger is pulled it is still smooth and feels incredible. Yes, the sear cage is pinned and it still does this. This huge side note was just a way to further help smooth that Single Action trigger pull.
Swinging back around to the sear face being cut. There is a balance of the angles. The caming is a result of that balance. Shorter hammer hooks and no cam could result in slipping. The cam can be eliminated via the hammer hooks or the sear face. With the CGW and CZC hammers there is such a smaller contact face that it is hard to say we would want to remove much. Scott removed just a little for me on a CGW hammer. They have shorter hooks, but I think they leave a little more angle for more cam than the CZC Competition hammers. My theory is that they can ever so slightly work the hooks to drop the hammer pull weight if requested, thus giving them a little more flexibility for modifications. After Scott did his thing and then I pinned my sear cage the trigger pull weight is consistently 1 lb 14 ounces. I've never had a hammer follow. That is in the 1911 killer SP-01 Compact. When 1911 lovers shoot that and I tell them I was trying to compete with 1911's they get strange looks on their faces. Then I realize that most of them have 1911's with triggers that don't even compare to how nice this one has become. Scott was right that there would be hurt feelings on the range and I've have quite a few offers on that pistol

. That is all to explain what was accomplished without changing angles on the sear face, but rather a little touch up on the angle of the hammer hooks.
Whew, I way over explained this whole conversation. I just don't know if there is a right or wrong answer, there are just different ways of getting to an end result. I've done it without cutting the angle on the sear, but rather the angle on the hammer hooks. If the OEM hammers had smooth hammer hooks and I could get a sear that was hardened all the way through then I may just get the sear and cut the angle on the sear, like you were experimenting with. The part may be cheaper... But cutting the hammer hooks down has a mechanical limit and the aftermarket hammers raise the bed on the hammer where the sear wrests so they avoid the issues with cutting hammer hooks down too far. All that being said, a little cutting the hammer hooks down and then smoothing their faces and then changing the angle on a sear face that is hardnened all the way through would produce an incredible SA trigger pull! My guess is that the market for that level of work would be small, as people would rather just get the nice CZC or CGW hammers and the CGW sear for fitting.
Dang, gotta run back to work. I'll proof this tonight since I got carried away. This is a lot of "thinking out loud", as if I was chatting with you (the only problem is you're not here in person to interject and stop my rambling). Can't wait to hear your (and everyone elses) thoughts since I know there are lots of members who have tested and played around.