Follow up on this problem. I called CGW and got good direction. Dave at CGW knew exactly what I was describing, and exactly what I should do about it. Plus 1 for CGW.
I learned a few things too:
The diameter of the roller is fit at the factory, and the size of this part takes up the tolerance of the other parts. The Omega Trigger Kit comes with a certain .220 OD roller. My pistol had a .250 OD roller. I replaced the CGW supplied part with the original, and reliable, correct function is restored.
CGW said they are happy to exchange the .220 OD roller with a .250 OD roller. Their roller is has a smoother finish which helps with the double action trigger. Had I known more, I would have just measured the roller in my pistol before ordering the Omega Kit to get the correct size with the kit the first time - which is what I recommend.
That all said, the double action trigger with the stock roller is pretty good. I'm not sure I can tell the difference.
Thanks CGW!